Researchers at Concordia have developed a novel method of 3D printing that uses acoustic holograms. And they say it's quicker than existing methods and capable of making more complex objects.
The process, called holographic direct sound printing (HDSP), is described in a recent article in the journal Nature Communications. It builds on a method introduced in 2022 that described how sonochemical reactions in microscopic cavitations regions—tiny bubbles—create extremely high temperatures and pressure for trillionths of a second to harden resin into complex patterns.
Now, by embedding the technique in acoustic holograms that contain cross-sectional images of a particular design, polymerization occurs much more quickly. It can create objects simultaneously rather than voxel-by-voxel.
In order to retain the fidelity of the desired image, the hologram remains stationary within the printing material. The printing platform is attached to a robotic arm, which moves it based on a pre-programmed algorithm-designed pattern that will form the completed object.
Muthukumaran Packirisamy, a professor in the Department of Mechanical, Industrial and Aerospace Engineering, led the project. He believes this can improve printing speed by up to 20 times while at the same time using less energy.
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